Stamping:

Whether it be stage tools or fully progressive dies, high-carbon steels or brass, we offer a variety of metal stamping options for for your application. Our presses are capable of handling materials from 0.05mm up to 6.3mm. The materials that we frequently stamp include:

Stainless Steels (SS301, SS303, SS304, SS316)

Mild Steels (Q235, Q345, 1010, 1020)

High Carbon Steels (1045, 1050)

Brass (C23000, C25000)

Nickel Silver (C75210)

Titanium (6AI-4V)

Ego Manufacturing Group has the capability to do high-speed stamping at over 1,000 parts per minute, with optional reel-to-reel material handling. 

State-Of-The-Art Process

Tooling design & Tooling manufacture

Quality stamping tools are key to a quality metal stamping. This principle is the foundation of Ego stamping's sucess, and is reflected in every aspect of our tooling operations, all of which are performed in-house. 

To design our stamping tools, we utilize the lastest CAD software tools and Solidworks to create files that aer fed directly to our Wire EDM and CNC machining centers, without operator invention. After the componnets are finished, our skilled toolmakers perform the final tooling assembly and   fitment. 

Contact us or email to our sales team directly for your project info@ego-mfg.com

Stamping Tooling Services

1. Stamping

Stamping includes a variety of sheet metal forming manufacturing processes, such as punching, blanking, embossing, bending, tube bending, shearing, flanging and coining. 

2. Deep Drawing

Deep drawing is when draw depth is deeper than the puch width, at Ego, all of your deep drawn components are produced in one place saving you time and money. 

3. Progressive Die

The progressive metal stamping process incorporates numerous methods to produce intricate metal parts and components, including punching, coining bending, and more. 

The progressive metal stamping process begins with a metal strip or metal coil being fed into a stamping press that is divided into multiple 'stations'', each with a different stamping tool. As the material moves through the machine, the different tools stretch, cut, or otherwise form the metal into the desired shape, one step at a time. This process is especially suitable for complex metal stamps. 

Benefits of Progressive Die Stamping:

The key advantage of progressive die stamping is its efficiency. Rather than using highly manual and time-intensive processes that can slow down production and increase labor costs, progressive die stamping uses automatable processes to quickly develop workpieces into large volumes of finished goods. Some of the specific benefits of progressive die stamping include:

Cost-efficiency: This process does not require a significant investment in human labor and, as it boosts productivity, the cost per unit is relatively low as well.

Decreased downtime and increased productivit: Traditionally, operators would need to install different dies for each step in a sequence of forming processes. Progressive die stamping, however, removes those delays to achieve rapid production.

High-volume production and long runs: Automated machines can produce complex and repeatable parts without interruptions, making this an ideal process for larger production runs.

Material usage: Progressive die stamping makes use of most of the substrate and also reduces the risk of cracked pieces and errors, decreasing total scrap waste.

Minimal setup: Even for complex goods, operators can quickly install progressive dies into a machine in a single step for setup.

Quality repeatability: Manufacturers can produce large volumes of virtually identical goods without introducing the risk of human error.

Secondary services

1. Heat treatment to adjust metal physical and chemical properties;

2. Surface treatment: Painting,  Powder coating, Zinc plating, Nick plating, Anodizing, Galvanizing, Polishing, etc...

3. Assembly;

4. Customized packaging, oil protection as per needed.

Contact us or email to our sales team directly for your project info@ego-mfg.com